Digital Maturity Framework — 8 Dimensions of Industry 4.0 & 5.0

A 3 F 0 B 7 E 2 D 9 1 C 4 8 6 A 0 F 3 B 7 E 5 D 2 9 C 1 4 8 A 6 0 F 3

7 D 1 A 4 E 8 0 C 5 F 9 B 2 6 3 7 D A 1 E 4 0 8 C F 5 9 B 2 6 3 7 D 1

0 B 5 8 C 3 F A 6 D 2 9 E 1 4 7 0 B 8 5 3 C A F 6 2 D 9 1 E 4 7 0 B 5

E 2 9 4 A 6 1 D 8 3 B F 0 C 7 5 E 9 2 4 6 A D 1 8 B 3 F 0 7 C 5 E 2 9

4 C 8 F 1 7 B 3 A 0 6 D 5 E 9 2 4 8 C 1 F 7 3 B 0 A 6 5 D E 9 2 4 C 8

The Framework

Industry 4.0

Digital Strategy & Roadmap Vision, investment, change management

Data Infrastructure & Integration Data lakes, IoT, system integration

CMMS / EAM Maturity System utilization, mobile, analytics

Predictive Analytics & AI ML models, prescriptive, digital twins

Emerging Technologies AR/VR, drones, 3D printing, robotics

Industry 5.0

Cybersecurity & OT Safety IT/OT convergence, threat detection

Human-Machine Collaboration Augmented workforce, ergonomics

Sustainability & Resilience Energy optimization, circular economy

I4.0 avg (S1-S5)

I5.0 avg (S6-S8)

No weighting · Dual scoring

Maturity Scale (1.0 – 5.0)

Innocent

< 1.8

›

Aware

1.8 - 2.6

›

Developing

2.6 - 3.4

›

TARGET

Competent

3.4 - 4.2

›

Excellent

≥ 4.2

Dual-Dimension Maturity Matrix

Industry 5.0 Score

Industry 4.0 Score

Low High Low High

Human-Centric

Strong people focus,
low tech adoption

★

Industry 5.0 Leader

Tech + people + planet
fully integrated

Analog

Paper-based, minimal
digital capability

Tech-Heavy

Strong tech, weak on
sustainability & people

Laggard Paper-based, reactive maintenance, no connectivity

Leader Real-time analytics, predictive, digital twin, sustainable

The Business Case

Downtime Reduction 25-40% reduction in unplanned downtime via predictive analytics

Asset Availability 85%+ availability with digital twin optimization

Energy Savings 30-50% energy savings through I5.0 sustainability practices

IoT Infrastructure 10-20× ROI on IoT sensor infrastructure investment

Predictive maintenance reducing emergency repairs -70% breakdowns

Real-time operational visibility across all assets 100% connected

Workforce productivity through augmented tools +25-35%

Carbon footprint reduction via smart energy management -20-40%