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Reliox
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Industry 4.0/5.0 Digital Maturity Assessment

Assess your maintenance organization's digital readiness across Industry 4.0 technologies and Industry 5.0 principles. This assessment covers 50 questions across 8 sections in approximately 12-15 minutes.

Two dimensions of digital transformation:

  • ◆ Industry 4.0 (Sections 1-5) — Technology adoption: sensors, data infrastructure, analytics, and emerging technologies
  • ◆ Industry 5.0 (Sections 6-8) — Human-centric, sustainable, and resilient digital transformation

After completion you will receive:

  • ◆ Detailed maturity score per section (1.0-5.0)
  • ◆ Overall digital maturity level with 8-section radar chart
  • ◆ Industry 4.0 vs Industry 5.0 readiness comparison
  • ◆ Comprehensive report via email with improvement roadmap

Assessment Structure (50 questions):

Industry 4.0 — Technology Adoption
◆ S1: Digital Strategy & Leadership (6 q)
◆ S2: Data Infrastructure & Connectivity (7 q)
◆ S3: CMMS/EAM & Core Systems (7 q)
◆ S4: Predictive & Prescriptive Analytics (6 q)
◆ S5: Emerging Technologies (6 q)
Industry 5.0 — Human-Centric Transformation
◆ S6: Cybersecurity & OT Resilience (6 q)
◆ S7: Workforce & Digital Culture (6 q)
◆ S8: Sustainability & Human-Centricity (6 q)

Important Disclaimer: This assessment is a self-evaluation tool for educational and awareness purposes. Results do NOT constitute formal Industry 4.0/5.0 readiness certification or professional audit. Organizations seeking formal digital maturity assessments should engage qualified technology consultants.

All answers are confidential. Your data is processed securely and never shared with third parties.

Company Information

Tell us about your organization so we can benchmark your digital maturity results.

Section 1 of 8 — I4.0

Digital Strategy & Leadership

Assess whether the organization has a deliberate digital transformation strategy for maintenance, with executive sponsorship, investment governance, and measurable objectives.

1. Does your organization have a documented digital transformation strategy specifically for maintenance and reliability?

2. How effectively does executive leadership sponsor and champion digital maintenance initiatives?

3. How is the digital maintenance investment governed and prioritized?

4. How well does the digital strategy align with overall maintenance and reliability objectives?

5. How does the organization measure the success of digital maintenance initiatives?

6. How effectively does the organization benchmark its digital maturity against industry peers?

Section 2 of 8 — I4.0

Data Infrastructure & Connectivity

Assess the foundation layer -- sensor deployment, network infrastructure, data acquisition, historian/data lake architecture, and OT/IT convergence.

7. What is the extent of sensor and IoT deployment on your maintenance-relevant assets?

8. How mature is your data network infrastructure for connecting field devices to analytical systems?

9. How effectively is maintenance data collected, stored, and made accessible for analysis?

10. How well are your operational technology (OT) and information technology (IT) systems integrated?

11. How is equipment master data managed across your maintenance systems?

12. How effectively does your organization manage real-time data from process control systems (DCS/SCADA) for maintenance?

13. What is the quality and completeness of your maintenance work order data?

Section 3 of 8 — I4.0

CMMS/EAM & Core Systems

Assess the maturity of your computerized maintenance management system and related enterprise systems that form the digital backbone of maintenance operations.

14. How effectively does your CMMS/EAM support day-to-day maintenance operations?

15. How mature is mobile maintenance capability in your organization?

16. How well is the CMMS integrated with other enterprise systems (ERP, procurement, engineering, HR)?

17. How effectively does the organization use CMMS data for maintenance reporting and decision-making?

18. How mature is your spare parts and inventory management system?

19. How effectively does the organization manage maintenance planning and scheduling digitally?

20. How well does the organization capture and leverage equipment failure history for reliability improvement?

Section 4 of 8 — I4.0

Predictive & Prescriptive Analytics

Assess your capability to move beyond time-based maintenance to condition-based, predictive, and prescriptive approaches using data analytics and machine learning.

21. What is the maturity of condition-based maintenance (CBM) in your organization?

22. How effectively does the organization use predictive analytics for maintenance decision-making?

23. How mature is the organization's data science capability for maintenance applications?

24. How effectively are analytics insights translated into maintenance actions?

25. How does the organization manage the transition from time-based to condition-based maintenance strategies?

26. How effectively does the organization use process and operational data to optimize asset performance?

Section 5 of 8 — I4.0

Emerging Technologies

Assess adoption of frontier technologies -- digital twin, AR/VR, drones/robotics, additive manufacturing, and computer vision.

27. How mature is the organization's use of digital twin technology for maintenance?

28. How effectively does the organization use augmented/virtual reality for maintenance?

29. How mature is the use of drones and robotics for inspection and maintenance?

30. How effectively does the organization use additive manufacturing (3D printing) for maintenance?

31. How mature is the use of computer vision and image analytics for maintenance?

32. How effectively does the organization evaluate and adopt emerging technologies?

Section 6 of 8 — I5.0

Cybersecurity & OT Resilience

Assess cybersecurity posture for operational technology environments and the broader resilience dimension from Industry 5.0.

33. How mature is cybersecurity management for your operational technology (OT) environment?

34. How effectively does the organization manage cybersecurity risks from IoT and connected maintenance devices?

35. How resilient are your maintenance systems to cyber incidents or IT/OT disruptions?

36. How effectively does the organization manage supply chain digital risks?

37. How does the organization ensure data privacy and governance for maintenance data?

38. How effectively does the organization build resilience into its digital maintenance infrastructure?

Section 7 of 8 — I5.0

Workforce & Digital Culture

Assess the human dimension of digital transformation -- digital skills, change management, and the Industry 5.0 principle of human-machine collaboration.

39. How mature is the digital skills development program for maintenance personnel?

40. How effectively does the organization manage change associated with digital transformation?

41. How well does the organization promote human-machine collaboration rather than replacement?

42. How effectively does the organization manage and transfer maintenance knowledge digitally?

43. How does the organization attract and retain digitally skilled maintenance talent?

44. How effectively do cross-functional teams collaborate on digital maintenance initiatives?

Section 8 of 8 — I5.0

Sustainability & Human-Centricity

Assess the Industry 5.0 dimensions -- using digital technology to enhance environmental sustainability, worker wellbeing, and ethical AI in maintenance.

45. How effectively does the organization use digital tools to optimize energy consumption in maintenance and operations?

46. How mature is the organization's approach to circular maintenance and sustainable asset lifecycle management?

47. How effectively does the organization use digital tools to enhance worker safety and wellbeing?

48. How does the organization ensure ethical and transparent use of AI in maintenance decisions?

49. How effectively does the organization track and report on the environmental impact of its maintenance activities?

50. How well does the organization balance digital efficiency with human-centric values in maintenance?

Additional Insights

Optional: Help us understand your digital context for more tailored recommendations.

Thank You!

Your Industry 4.0/5.0 Digital Maturity assessment has been submitted successfully.

Your personalized report will include:

  • ◆ Overall digital maturity score and level
  • ◆ Score per section (8 digital maturity sections)
  • ◆ Industry 4.0 vs Industry 5.0 readiness comparison
  • ◆ 8-section radar diagram visualization
  • ◆ Gap analysis and prioritized improvement roadmap

Questions? Contact us at info@reliox.ai

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