Aligned with JIPM 8-Pillar Framework

TPM Assessment
Total Productive Maintenance

Measure your TPM maturity across all 8 JIPM pillars plus OEE and 5S foundations. 48 expert questions, average-based scoring, instant results, and 44 personalized support documents.

48
Questions
8+2
Pillars + Foundations
44
Support Docs
15-20
Minutes
100% Free
No Account Required
Instant Results
GDPR Compliant
Assessment Structure

What This Assessment Covers

48 questions across 8 JIPM pillars and 2 foundational elements, each measuring a critical dimension of your TPM implementation.

P1 · 6q

Autonomous Maintenance

Operator care, cleaning, inspection, and basic equipment ownership routines.

P2 · 6q

Planned Maintenance

PM strategy, scheduling, criticality-based planning, and maintenance metrics.

P3 · 6q

Quality Maintenance

Zero defects thinking, process parameter control, and quality-equipment linkage.

P4 · 6q

Focused Improvement

Loss analysis, kaizen activities, kobetsu kaizen, and structured problem solving.

P5 · 6q

Early Equipment Management

Design reviews, life cycle cost analysis, commissioning, and MP information feedback.

P6 · 6q

Training & Education

Skills matrix, one-point lessons (OPLs), multi-skilling programs, and competency tracking.

P7 · 6q

Safety, Health & Environment

Risk assessment, incident investigation, environmental management, and safety culture.

P8 · 6q

TPM in Administration

Office 5S, administrative process efficiency, and support function optimization.

Foundation · 3q

OEE & Losses

OEE tracking and analysis, understanding the 6 big losses, availability, performance, and quality rate measurement.

Foundation · 3q

5S & Visual Management

Sort, Set in order, Shine, Standardize, Sustain -- the workplace discipline foundation for all TPM pillars.

Weighted Scoring

Your overall score is weighted: 80% from the 8 pillars and 20% from the foundations (OEE & 5S). This reflects the JIPM model where strong foundations amplify pillar performance.

Target Audience

Who Is This For?

This assessment is designed for professionals driving Total Productive Maintenance initiatives in manufacturing and process environments.

Production Managers
Assess operator involvement and equipment care standards
TPM Coordinators
Benchmark your pillar implementation against JIPM standards
Plant Managers
Understand site-wide TPM maturity and prioritize investments
Continuous Improvement Leaders
Identify gaps and build data-driven improvement roadmaps

Industries

Manufacturing Food & FMCG Automotive Pharma

Ideal if you...

  • Are implementing or considering a TPM program
  • Want to benchmark your OEE and operator involvement
  • Need to identify which TPM pillars need the most attention
  • Are preparing for a JIPM Award assessment
  • Want structured guidance on moving to the next maturity level
  • Manage multiple production lines and need a consistent framework
Your Results

What You'll Get

Immediate on-screen results plus a comprehensive email report with your personalized improvement roadmap.

Average-Based Scoring

Each pillar receives an average score from 1.0 to 5.0, making it easy to compare across pillars and track progress over time.

Maturity Levels
Innocent — < 1.8
Aware — 1.8 - 2.6
Developing — 2.6 - 3.4
Competent — 3.4 - 4.2
Excellent — ≥ 4.2

Radar Chart Visualization

See your strengths and gaps at a glance with a 10-axis radar chart covering all pillars and foundations.

44 Support Documents

Based on your score, receive personalized improvement guidance matched to your current maturity level.

Email Report
Detailed results + radar chart
5-Email Drip Campaign
Level-specific improvement guides
Tier-Matched Content
From foundational to world-class
Deep-Dive Assessments

8 TPM Pillar Deep-Dives

After completing the overview assessment, drill deeper into any pillar with dedicated deep-dive assessments. 201 additional questions across 45 subcategories for granular diagnostics.

201 Additional Questions
45 subcategories across 8 pillar deep-dives
Start with Overview First
Preview

Sample Questions

Here are three representative questions from the assessment. Each has 5 response options on a Likert scale.

Pillar 1: Autonomous Maintenance

"How effectively do operators perform routine cleaning, inspection, and lubrication of their equipment?"

1
Not at all
2
Minimally
3
Moderately
4
Significantly
5
Fully
Pillar 2: Planned Maintenance

"To what extent is your planned maintenance schedule based on equipment criticality analysis?"

1
Not at all
2
Minimally
3
Moderately
4
Significantly
5
Fully
Foundation: OEE & Losses

"How well does your organization track and analyze OEE across key production lines?"

1
Not at all
2
Minimally
3
Moderately
4
Significantly
5
Fully
Improvement Resources

44 Support Documents

Based on your maturity score, you receive personalized support documents matched to your improvement journey.

6
Foundation
Core TPM concepts
8
Level 1 → 2
Innocent to Aware
11
Level 2 → 3
Aware to Developing
13
Level 3 → 4
Developing to Competent
10
Level 4 → 5
Competent to Excellent

Documents cover topics like AM steps, PM strategy, OEE analysis, kaizen techniques, 5S sustainability, safety culture, JIPM award criteria, LCC analysis, and world-class benchmarking. Content is automatically matched to your current maturity level.

Related

Related Assessments

Complement your TPM results with these assessments for a comprehensive view of your maintenance excellence.

Ready to Assess Your TPM Maturity?

48 questions, 15-20 minutes, instant results. Discover where your TPM implementation stands and get a clear roadmap forward.