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TPM Pillar 7 Deep-Dive Assessment

Safety, Health & Environment Deep-Dive Assessment

SHE — JIPM Pillar 7

This deep-dive assessment examines your Safety, Health & Environment practices across 28 detailed questions in 6 subcategories. Zero accidents, zero illnesses, zero environmental incidents through systematic hazard identification and proactive safety culture.

SHE is the non-negotiable foundation for all TPM activities. Unlike the main TPM assessment which covers all 8 pillars at a high level, this deep-dive provides a granular view of your safety maturity — identifying specific strengths and improvement opportunities within your SHE management system.

28 questions across 6 subcategories · 20-25 minutes

  • 7.1 Safety Management System & Compliance (5 questions)
  • 7.2 Hazard Identification & Risk Assessment (5 questions)
  • 7.3 Safety in TPM Activities (5 questions)
  • 7.4 Behavioral Safety & Culture (4 questions)
  • 7.5 Process Safety Management (4 questions)
  • 7.6 Environmental Management & Occupational Health (5 questions)

Completed the main TPM assessment? This deep-dive builds on your results, providing a detailed breakdown of your Safety, Health & Environment practices. Your main TPM Pillar 7 score gives you the overview — this assessment gives you the action plan.

Important Disclaimer: This assessment is a self-evaluation tool for educational and awareness purposes. Results do NOT constitute formal TPM certification or professional audit. Organizations seeking formal TPM implementation audits should engage qualified JIPM-certified professionals.

All answers are confidential. Your data is processed securely and never shared with third parties.

Company Information

Tell us about your organization so we can benchmark your results.

Subcategory 1 of 6 5 questions

7.1 Safety Management System & Compliance

Focus: Documented safety management system aligned with ISO 45001, safety policy and objectives, organizational responsibilities, regulatory compliance, and audit programs.

1. Does your organization have a documented Safety Management System (SMS) aligned with ISO 45001 or equivalent standards?

2. Are safety policy, objectives, and targets clearly defined, communicated, and understood at all levels?

3. Is the safety organization clearly structured with defined roles, responsibilities, and accountability at every level?

4. How effectively does the organization manage regulatory compliance and track changes in safety legislation?

5. Is there a structured safety audit program covering workplace conditions, equipment safety, and behavioral compliance?

Subcategory 2 of 6 5 questions

7.2 Hazard Identification & Risk Assessment

Focus: Comprehensive hazard identification and risk assessment for all activities, including JSA for maintenance tasks, process safety studies, risk register management, and risk reduction verification.

6. Is a comprehensive Hazard Identification and Risk Assessment (HIRA) conducted for all operational and maintenance activities?

7. Are Job Safety Analyses (JSA) completed for all maintenance tasks before work begins?

8. Are process safety studies (HAZOP, LOPA, What-If) conducted and kept current for process equipment and systems?

9. Is a comprehensive risk register maintained, regularly reviewed, and used to drive risk reduction activities?

10. Is the effectiveness of risk reduction measures systematically verified after implementation?

Subcategory 3 of 6 5 questions

7.3 Safety in TPM Activities

Focus: Ensuring safety is integrated into all TPM activities including AM task risk assessments, LOTO procedures, permit-to-work systems, contractor safety, and PM procedure safety.

11. Are risk assessments completed for all Autonomous Maintenance tasks before operators begin equipment care activities?

12. How effectively are Lockout/Tagout (LOTO) procedures implemented and complied with across all maintenance activities?

13. Is a Permit-to-Work (PTW) system effectively used for high-risk activities such as hot work, confined space entry, and work at height?

14. How effectively is contractor safety managed during maintenance activities and turnarounds?

15. Are safety requirements systematically integrated into all Planned Maintenance procedures and work instructions?

Subcategory 4 of 6 4 questions

7.4 Behavioral Safety & Culture

Focus: Behavioral safety observation programs, near-miss reporting systems and volumes, safety leadership engagement, and stop-work authority culture.

16. Is a structured Behavioral Safety Observation (BSO) program in place with regular observation rounds and feedback?

17. How effective is the near-miss and hazard reporting system in terms of reporting volumes and quality of follow-up?

18. How visibly and consistently does leadership demonstrate commitment to safety through engagement and personal involvement?

19. Do all workers have genuine stop-work authority when they identify an unsafe condition, and is this authority exercised without fear of reprisal?

Subcategory 5 of 6 4 questions

7.5 Process Safety Management

Focus: PSM 14-element implementation, Management of Change (MOC), mechanical integrity programs, and emergency response planning and drills.

20. How comprehensively are the 14 elements of Process Safety Management (PSM) implemented?

21. Is a robust Management of Change (MOC) process in place covering all modifications to equipment, processes, and procedures?

22. Is a mechanical integrity program in place ensuring that safety-critical equipment is maintained to design specifications?

23. Is emergency response planning comprehensive, regularly drilled, and effectively integrated with maintenance and operations?

Subcategory 6 of 6 5 questions

7.6 Environmental Management & Occupational Health

Focus: Environmental management program (ISO 14001), waste/emissions/spill prevention, occupational health surveillance, heat stress management, and ergonomic assessment of maintenance tasks.

24. Is there a structured environmental management program aligned with ISO 14001 covering all operational and maintenance activities?

25. How effectively are waste management, emissions control, and spill prevention managed during maintenance and operational activities?

26. Is a comprehensive occupational health surveillance program in place covering all relevant health hazards?

27. Is heat stress management effectively implemented with monitoring, work-rest cycles, and hydration programs?

28. Are ergonomic assessments conducted for maintenance tasks to prevent musculoskeletal injuries and improve work quality?

Additional Context

Help us tailor your recommendations. All fields are optional.

Assessment Complete!

Here are your Safety, Health & Environment maturity results.

Overall SHE Maturity Score

out of 5.0

Subcategory Performance

Subcategory Breakdown

Subcategory Score Maturity Gap to 4.2

Priority Improvement Areas

Recommended Resources

What’s Next?

A detailed report with personalized recommendations will be sent to your email shortly.

Questions? Contact us at info@reliox.ai